Yuav ua li cas Hlau: Cov txheej txheem txheej txheem rau kev tsim khoom ntawm ib qho ntawm cov khoom siv ntau yam hauv ntiaj teb
Hlau yog cov khoom siv tseem ceeb hauv peb lub neej niaj hnub, muaj nyob hauv ntau yam khoom thiab cov qauv uas peb siv txhua hnub. Los ntawm cov tsheb uas peb tsav mus rau cov tsev uas peb nyob, hlau yog ib feem tseem ceeb ntawm peb lub neej. Tab sis koj puas tau xav paub tias cov khoom siv ntau yam no tsim tau li cas? Hauv tsab xov xwm no, peb yuav tshawb txog cov txheej txheem kev ua haujlwm tom qab kev tsim steel, los ntawm cov pob zeb hauv av kom tau txais cov khoom kawg.
Extraction thiab npaj cov khoom siv hwm
Cov txheej txheem tsim steel pib nrog kev rho tawm ntawm cov hlau ore, feem ntau yog hematite thiab magnetite, los ntawm qhib qhov av lossis hauv av mines. Cov zaub mov no tau dhau los ua cov txheej txheem los tshem tawm impurities thiab tau txais hlau ore. zoo tsim nyog rau kev tsim cov hlau. Thaum cov pob zeb no tau txais, nws dhau los ua cov txheej txheem sib tsoo thiab sib tsoo los hloov nws mus rau hauv cov hmoov zoo hu ua "hlau ore concentrate."
Lub Blast Rauv: Qhov Chaw Khawv koob ntawm Hlau Pib
Hauv cov kauj ruam tom ntej ntawm cov txheej txheem, cov hlau ore concentrate yog nkag mus rau hauv lub cub tawg nrog rau coke thiab limestone. Lub tshuab hluav taws xob tawg yog cov qauv loj uas muaj cov tshuaj tiv thaiv tshuaj hu ua txo qis. Thaum lub sij hawm no cov tshuaj tiv thaiv, hlau yog sib cais los ntawm oxygen thiab ib tug kua hu ua "npua hlau" yog tau, uas muaj kwv yees li 4% carbon. Qhov kub hauv qhov cub tawg tuaj yeem tshaj 1500 degrees Celsius, uas tso cai rau cov ore melted thiab kua npua hlau tau.
Pig Refining: Tau Txais Hlau
Thaum cov kua npua hlau tau txais, cov txheej txheem refining yog nqa tawm kom tau txais cov hlau xav tau. Cov npua hlau tau dhau los ua cov txheej txheem oxidation hauv lub converter. Cov txheej txheem no Nws siv cov pa oxygen los tshem tawm ib feem ntawm cov pa roj carbon monoxide thiab lwm yam impurities tam sim no nyob rau hauv npua hlau, ua rau cov hlau ua kua. Cov kua hlau no tau ua kom zoo dua ntxiv los ntawm kev ntxiv cov alloys sib txawv thiab kho nws cov tshuaj muaj pes tsawg leeg kom ua tau raws li cov qauv thiab cov kev xav tau ntawm kev siv hlau sib txawv.
Xaus lus
Nyob rau hauv luv luv, cov txheej txheem kev tsim steel yog complex tab sis fascinating. Los ntawm kev rho tawm thiab npaj cov ntaub ntawv zoo tshaj plaws kom tau txais cov hlau kawg, txhua kauj ruam yog qhov tseem ceeb kom tau txais cov khoom siv ntau yam thiab zoo. Raws li peb txuas ntxiv tshawb nrhiav lub ntiaj teb ntawm cov hlau, peb tuaj yeem txaus siab rau nws qhov cuam tshuam rau peb lub neej thiab yuav ua li cas nws txoj kev tsim khoom yuav tsum muaj kev paub txog kev paub thiab precision.
- Cov yam ntxwv thiab muaj pes tsawg leeg ntawm cov hlau
Hlau yog cov khoom siv dav siv hauv ntau qhov kev lag luam vim nws cov yam ntxwv thiab nws muaj pes tsawg leeg. Kev nkag siab txog kev tsim cov hlau li cas yog qhov tseem ceeb rau kev ua kom muaj txiaj ntsig zoo thiab muaj txiaj ntsig hauv peb lub neej. Hlau yog ib qho alloy ntawm hlau thiab carbon, qhov twg cov ntsiab lus carbon txiav txim nws cov khoom thiab kev siv tshwj xeeb. Txhawm rau tsim cov hlau, yuav tsum muaj ntau cov kauj ruam uas koom nrog ntau txoj hauv kev thiab thev naus laus zis.
Cov txheej txheem tsim steel pib nrog kev tshem tawm cov hlau ore. Cov ntxhia no muaj nyob rau hauv ntau qhov ntau thiab muab rho tawm los ntawm qhov qhib qhib lossis hauv av mining. Thaum cov hlau ore tau muab rho tawm, nws dhau los ua cov txheej txheem crushing thiab sib tsoo kom tau txais qhov loj me me. Sib nqus sib cais yog ces ua kom tshem tawm impurities.
Tom qab sib nqus sib nqus, hlau ore raug txo qis hauv qhov cub tawg. Nyob rau hauv cov txheej txheem no, nws yog tov nrog coke (ib tug roj muab tau los ntawm thee) thiab limestone. Kev sib xyaw ua ke yog rhuab mus rau qhov kub siab nyob rau hauv lub xub ntiag ntawm huab cua kub, ua rau lub melting ntawm cov hlau ore thiab tsim cov kua hlau. Cov kua no yog hu ua molten hlau thiab muaj cov impurities hu ua slag, uas tau sib cais los ntawm cov kua hlau ua ntej mus rau kauj ruam tom ntej ntawm cov txheej txheem steelmaking.
Nyob rau hauv luv luv, cov txheej txheem ntawm kev ua hlau yuav tsum mining hlau ore, ua nws nyob rau hauv lub moj tej tawg rauv los tsim cam khwb cia hlau, thiab ces refining nws kom tau kawg steel. Lub resulting hlau yog ib tug muaj zog, ruaj thiab ntau yam khoom. uas siv nyob rau hauv kev tsim kho, tsheb tsim, industrial machinery thiab ntau yam lwm yam kev siv. Paub txog cov yam ntxwv thiab muaj pes tsawg leeg ntawm steel pab peb txaus siab rau nws qhov tseem ceeb hauv peb lub neej txhua hnub.
- Cov txheej txheem tsim steel
Cov txheej txheem tsim steel yog cov txheej txheem thev naus laus zis thiab cov txheej txheem nyuaj uas tau hloov zuj zus ntau xyoo los ua kom tau raws li qhov xav tau ntawm kev lag luam. Ua ntej ntawm tag nrho cov, nws pib nrog tau txais hlau ore los ntawm qhib lub qhov los yog underground mining. Cov ntxhia no muaj nyob rau hauv daim ntawv ntawm hematite, magnetite thiab siderite. Tom qab ntawd nws raug rau kev sib tsoo thiab sib tsoo kom tau txais cov hmoov zoo hu ua pulverized hlau ore.
Lub pulverized hlau ore yog ces coj mus rau ib tug moj tej tawg rauv, qhov twg nws yog tov nrog coke thiab limestone nyob rau hauv haum proportions. Lub coke ua raws li ib tug roj thiab pab nce qhov kub ntawm lub cub tawg mus rau ib ncig ntawm 1500 ° C. Qhov kub siab no tso cai rau cov hlau ore yaj, uas yog qhov tseem ceeb rau kev tsim cov hlau. Molten hlau ore tau muab cais ua ob yam tseem ceeb: slag thiab npua hlau. Lub slag, uas tsis tshua ntom, ntab saum toj thiab raug tshem tawm ntawm lub cub tawg los ntawm kev degassing. Ntawm qhov tod tes, npua hlau, uas hnyav dua, yog sau rau hauv qab ntawm lub qhov cub.
Cov npua hlau yog ces coj mus rau ib qho yooj yim oxygen converter los yog hluav taws xob arc rauv kom tshem tawm cov teeb meem impurities xws li carbon thiab silicon. Cov txheej txheem no, hu ua refining, yog nqa tawm los ntawm kev ntxiv cov pa ntshiab lossis cov pa oxygen uas muaj roj rau cov kua npua hlau. Thaum lub sij hawm refining, alloying ntsiab, xws li npib tsib xee, chromium los yog manganese, kuj tau ntxiv kom tau cov khoom xav tau ntawm cov hlau kawg.
Thaum refining tiav lawm, cov kua hlau yog molded rau hauv cov duab sib txawv thiab ntau thiab tsawg los ntawm kev nruam casting, ingot casting, los yog pwm casting. Tom qab ntawd, cov hlau yog raug rau cov txheej txheem txias kom tau txais cov qauv crystalline tsim nyog thiab txhim kho nws cov khoom siv kho tshuab. Nyob ntawm daim ntawv thov kawg ntawm cov hlau, kev kho cua sov sib txawv, xws li hardening, tempering lossis hardening, tuaj yeem ua kom tau txais cov yam ntxwv tshwj xeeb. Thaum kawg, cov hlau yog raug rau cov txheej txheem kub dov lossis forging kom tau txais cov duab uas xav tau thiab tuab. Cov txheej txheem no suav nrog kev siv lub siab thiab cua sov los tsim cov hlau thiab ntxiv txhim kho nws cov khoom.
Nyob rau hauv cov ntsiab lus, cov txheej txheem steel tsim muaj cov theem tseem ceeb xws li tau txais cov hlau ore, melting nyob rau hauv lub cub tawg, refining thiab molding. Los ntawm cov txheej txheem meej thiab tswj tau, nws muaj peev xwm tau txais cov khoom siv ntau yam thiab resistant uas yog siv rau hauv ntau hom kev lag luam thiab kev lag luam. Nws yog ib qho tseem ceeb kom nco ntsoov tias kev xaiv cov khoom tsim nyog thiab cov txheej txheem tsim khoom yog qhov tseem ceeb kom tau txais cov hlau zoo thiab ua kom tau raws li qhov xav tau ntawm txhua qhov project.
- Cov yam tseem ceeb hauv kev tsim steel
Hlau yog ib qho ntawm cov ntaub ntawv siv ntau tshaj plaws hauv kev lag luam vim nws tsis kam thiab ntau yam. Txawm li cas los xij, nws qhov kev tsim khoom yuav tsum muaj ntau yam tseem ceeb uas cuam tshuam rau nws qhov zoo thiab cov cuab yeej. Hauv qab no, qee qhov tseem ceeb ntawm cov txheej txheem tsim steel yuav raug nthuav tawm.
Cov khoom siv raw: Steel zoo pib nrog kev xaiv kom raug ntawm qhov teeb meem nkauj muam nraug nus. Hlau yog lub ntsiab tivthaiv siv nyob rau hauv steel ntau lawm, thiab nws purity thiab impurity cov ntsiab lus txiav txim lub zog ntawm cov khoom kawg. Tsis tas li ntawd, lwm yam khoom xws li carbon, manganese thiab silicon yog siv rau lawv cov kev txhim kho nyob rau hauv hardness, kuj thiab elasticity. Nws yog ib qho tseem ceeb kom lav qhov zoo ntawm cov khoom siv raw kom tau txais cov hlau zoo.
Kev sib xyaw ua ke: Thaum cov khoom siv raw tau raug xaiv, cov kauj ruam tom ntej yog melting. Cov theem no suav nrog cua sov thiab yaj cov khoom hauv lub cub tawg ntawm qhov kub thiab txias kom tau txais cov kua homogeneous hu ua "molten hlau." Thaum lub sij hawm tus txheej txheem no, nws yog ib qho tseem ceeb kom tswj tau meej ntawm melting kub thiab lub sij hawm los xyuas kom meej ib tug zoo thiab uniform alloy. Tsis tas li ntawd, lwm cov ntsiab lus xws li npib tsib xee lossis chromium tuaj yeem muab ntxiv kom tau txais cov hlau tsis muaj steel lossis cov hlau uas muaj cov khoom tshwj xeeb.
Molding thiab txias: Thaum cov hlau molten npaj txhij, nws yog molded rau hauv cov duab uas xav tau los ntawm ntau txoj kev xws li ingot casting los yog nruam casting. Thaum lub sij hawm no, nws yog ib qho tseem ceeb uas yuav tsum tau tswj cov ndlwg ntawm cov hlau molten thiab xyuas kom meej lub ntim ntawm cov pwm kom tsis txhob muaj qhov tsis xws luag hauv cov qauv hlau. Tom qab tsim, cov hlau tau txias sai heev siv dej los yog cua, muab nws cov khoom siv kho mob xws li lub zog thiab hardness. Kev ua kom txias kom zoo yog qhov tseem ceeb los tiv thaiv kev ntxhov siab thiab ua kom zoo ntawm cov hlau kawg.
Hauv kev xaus, kev tsim steel muaj ntau yam tseem ceeb uas txiav txim siab txog qhov zoo thiab cov khoom ntawm cov khoom. Kev xaiv cov khoom siv raw, tswj cov melting thiab molding kom zoo tsuas yog qee qhov tseem ceeb hauv cov txheej txheem no. Kev tswj xyuas meej ntawm txhua theem tau lees tias tau txais cov khoom zoo, tiv taus thiab ntau yam hlau, qhov tseem ceeb hauv kev siv suav tsis suav.
- Cov lus pom zoo kom tau txais cov hlau zoo
El hlau zoo Nws yog dav siv nyob rau hauv txawv industries rau nws superior mechanical zog thiab corrosion kuj. Hauv tsab xov xwm no, peb xav muab qee yam rau koj cov lus qhia tseem ceeb kom tau txais cov hlau zoo. Ua raws li cov kauj ruam no yuav pab xyuas kom meej tias cov hlau yuav ua tau raws li koj cov kev xav tau tshwj xeeb.
1. Kev xaiv cov khoom siv raw: Nws yog ib qho tseem ceeb los xyuas kom meej tias koj siv cov khoom zoo raw khoom rau steel ntau lawm. Qhov no suav nrog xaiv cov hlau ore uas tsis tshua muaj impurities thiab cov ntsiab lus hlau siab. Tsis tas li ntawd, nws yog ib qho tseem ceeb uas yuav tsum siv cov khoom seem uas tau muab faib ua kom zoo thiab tsis muaj cov khoom tsis xav tau, xws li tooj liab lossis txhuas. Cov kev xaiv raw khoom no tuaj yeem txhim kho cov txiaj ntsig zoo ntawm cov hlau.
2. Kev tswj cov txheej txheem ntau lawm: Kev tswj nruj ntawm cov txheej txheem tsim khoom yog qhov tseem ceeb kom tau txais cov hlau zoo. Qhov no suav nrog kev saib xyuas cov theem tseem ceeb ntawm cov txheej txheem, xws li hlau melting thiab casting kub. Tsis tas li ntawd, nws yog ib qho tseem ceeb los tswj cov tshuaj muaj pes tsawg leeg ntawm cov hlau thaum lub sij hawm tsim khoom, xyuas kom muaj cov pa roj carbon zoo thiab lwm yam alloying ntsiab lus. Kev tswj hwm nruj ntawm tag nrho cov kev txwv no yuav ua kom zoo ntawm cov hlau kawg.
3. Kev kho cua sov thiab kho tshuab: Kev kho cua sov thiab kho tshuab tsim nyog tuaj yeem txhim kho cov khoom ntawm cov hlau. quenching thiab tempering, piv txwv li, yog cov txheej txheem uas tuaj yeem ua rau muaj zog thiab lub zog ntawm cov hlau. Tsis tas li ntawd, cov txheej txheem kub dov lossis tswj kev forging tuaj yeem txhim kho lub zog thiab cov qauv ntawm cov hlau. Nws yog ib qho tseem ceeb uas yuav tsum tau siv cov kev kho mob no kom raug thiab raug, vim tias lawv tuaj yeem muaj kev cuam tshuam loj rau cov hlau zoo.
- Cov kev xav yav tom ntej hauv kev lag luam steel
Kev lag luam steel Nws yog tus ncej tseem ceeb hauv kev lag luam thoob ntiaj teb, thiab xav tias yuav txuas ntxiv hloov kho kom haum rau kev hloov pauv kev lag luam xav tau nyob rau xyoo tom ntej. Ib qho ntawm cov teeb meem tseem ceeb Qhov kev lag luam no ntsib yog qhov xav tau los tsim cov hlau ua kom muaj txiaj ntsig zoo thiab muaj txiaj ntsig zoo, nrog rau kev cuam tshuam ib puag ncig tsawg dua thiab txo cov pa hluav taws xob hauv tsev cog khoom. Txhawm rau ua tiav lub hom phiaj no, cov thev naus laus zis tshiab thiab cov txheej txheem tshiab tau raug coj los siv.
Ib qho kev tawm tshiab Hauv kev lag luam steel yog qhov kev siv ntawm Kev Lag Luam 4.0. Qhov no suav nrog kev koom ua ke ntawm digital thiab Internet ntawm Yam (IoT) thev naus laus zis rau hauv cov txheej txheem tsim steel. Nrog kev pab ntawm sensors thiab cov ntaub ntawv tsom xam nyob rau lub sijhawm tiag tiag, tuam txhab uas muag yuav optimize ntau lawm efficiency thiab txhim kho steel zoo. Tsis tas li ntawd, kev siv ntawm kev txawj ntse cuav (AI) ua rau nws muaj peev xwm kwv yees thiab tiv thaiv kev ua tsis tiav ntawm lub tshuab, uas txo cov nqi kho thiab ua kom cov khoom siv tau ruaj khov.
Lwm qhov tseem ceeb tshaj plaws yog kev tshawb nrhiav cov ntaub ntawv tshiab rau kev tsim cov hlau. Kev sib koom ua ke ntawm cov hlau nplaum muaj zog thiab sib zog ua rau cov khoom siv hlau zoo nrog cov khoom zoo tshaj plaws. Tsis tas li ntawd, cov ntaub ntawv muaj txiaj ntsig zoo thiab cov khoom siv ecological tau raug tshawb fawb thiab tsim, xws li siv cov khoom pov tseg hauv kev lag luam los hloov cov khoom siv raw. Cov khoom siv tshiab no tsom tsis tau tsuas yog txhawm rau txhim kho cov yam ntxwv ntawm cov hlau, tab sis kuj txo qis nws ib puag ncig hneev taw.
Kuv yog Sebastián Vidal, tus kws kho tshuab computer mob siab rau kev siv tshuab thiab DIY. Tsis tas li ntawd, kuv yog tus tsim tecnobits.com, qhov twg kuv qhia cov lus qhia ua kom siv thev naus laus zis ntau dua thiab nkag siab rau txhua tus.